Condition Monitoring System
Condition monitoring is a technique for tracking a machine’s health and performance over time. With condition monitoring, parameters like temperature, current, vibration, and RPM against set thresholds are measured in order to pin-point signs of degradation. It is a critical part of every industry to allow production to run smoothly and efficiently. If one component fails, you may experience downtime, incurring higher maintenance cost & wasting valuable time which would eventually delayed project schedule. Therefore, the presence of Condition Monitoring System allows you to track on machine conditions in real-time with alarm notifications. You can avoid unscheduled downtime, tailor preventative maintenance within regular maintenance cycles, eliminating costly shutdowns, decreasing parts inventories & improving overall productivity.
Advantages of Condition Monitoring System
Condition monitoring, especially online condition monitoring, provides data on the present and historic state of a component or machine and can be used to predict future state. This allows predictive analysis to identify problems early and plan repairs in advance, avoiding unscheduled downtime. Ultimately, this leads to increased reliability, improved uptime, increased production output, minimized maintenance costs & most importantly extending machine life cycles.
Without Condition Monitoring System
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Machine condition changes when minor defects initiated.
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Machine started vibrating unnoticeably.
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Machine's fault eventually worsen & started producing noise.
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Its temperature gradually increases overtime.
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Machine eventually failed & caused unexpected downtime.
With Condition Monitoring System
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Machine condition changes when minor defects initiated.
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Machine started vibrating unnoticeably, however it is captured by Condition Monitoring System.
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Management could schedule for maintenance.
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Machine life span will be extended.
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Unexpected downtime has been mitigated.
Condition Based Maintenance
Condition-based maintenance is a strategy that uses sensors to determine the current state of a component or machine to justify with a decision about the maintenance that needs to be done, and when, can be made. Rather than relying on monthly or quarterly inspections, with condition monitoring the maintenance is performed only when the data indicates which components, parts, and assemblies show signs of wear or imminent failure.
How Condition Monitoring Saves You Money
By continuously tracking the health of your machines, condition monitoring enables you to maximize your capital investments in your motor-driven systems. Condition Monitoring System will preserves the health & extends the life of your assets by detecting and notifying your maintenance team when situations stresses your machines, condition monitoring alerts enable you to proactively correct issues before they irreparably damage your rotating equipment. Next, it helps to avoid unplanned outages, minimizes downtime, works safer and reduces defects. It provides insight on your assets’ health enables proactive, risk- and economic-based asset management decisions about the type and timing of maintenance. By making these decisions proactively instead of in the heat of the moment after the asset fails, you can order supplies, stage equipment and schedule the outage at a time that works best for you.
Our Capabilities in Condition Monitoring System
MYP Electrical Engineering is capable of providing industry-standard Condition Monitoring System solution to strive continuously for improving your factories availability, mitigating unforeseen breakdown & reducing your maintenance cost. We offer complete solution ranging from sensors installation, field wire termination, software configuration to centralize all your motor-driven systems condition & provides data analysis services to advice on your next maintenance schedule.